3D camera and customised software optimise production at Dovy Kitchens

• Flexibility

The system had to be able to automatically recognise different types of conductors, both current and future variants. Dovy wanted to avoid a situation where every product modification would also require a technical reconfiguration.

• Visual complexity

The production environment placed high demands on the vision system. The metal guides contrast poorly with the bins, the differences between them are small, and the ambient light varies greatly. This makes reliable detection particularly challenging.

• Validation

The robot not only had to pick up guides, but also check whether they were the correct product type. At the same time, the system had to ensure that operators no longer had to perform certain physical tasks themselves, such as precisely positioning heavy containers.

• Sustainability and efficiency

The solution had to contribute to Dovy's sustainability objectives: an error-proof process that limits manual intervention and easily adapts to future product developments.

Vintecc developed a modular solution for bin picking based on stereo vision cameras. This technology forms the basis for a range of smart functions that make the entire process more efficient, reliable and ergonomic:

• Validation prior to line feeding

The robot does not simply perform a task. Each guide is first checked for correctness. Only when the system determines with sufficient certainty that the correct product type has been detected does it proceed to feed the production line. This ensures quality without the need for manual inspection.

• Recognition of product types

Based on the height and position of objects in the bin, the system detects the type of conductor involved. This is done using a point cloud created by projecting structured light onto the environment. This produces a highly accurate 3D visualisation, which can even distinguish subtle differences between product types.

• Proactive scanning

While the robot waits for the next task, it scans the next available bins. This way, it is prepared for what is coming and does not lose any time between two actions. This increases the speed and continuity of the entire process.

• Support via Capture

The system offers optional logging, configuration and remote monitoring via the Capture platform. Dovy retains full control over the data and decides whether it is managed locally or in the cloud. This connection makes it possible to call on external support from Vintecc if necessary, without the system being dependent on it.

The solution confirms Dovy's vision of using technological innovation as a lever for efficiency and sustainability. At the same time, it underlines their strategic choice to manage the entire production chain themselves, which allows them to perfectly align speed, quality and control.

• Ergonomic advantage for operators

Operators no longer need to handle heavy containers or position them precisely on the production line. They can simply present a pallet of containers to the robot and specify the number of layers. This reduces physical strain, increases comfort and lowers the risk of errors or injuries.

• Faster and more robust operation

The system is not only faster in execution, but also more tolerant of positioning deviations and less sensitive to minor variations. This increases the overall robustness of the process and keeps the production line running, even in the event of minor irregularities.

• Smart fault management and scalability

Errors or deviations are automatically flagged to operators, allowing for rapid intervention. At the same time, Dovy can easily add new guides to the system itself, making the solution future-proof and allowing it to grow alongside their product range.

• Confirmation of technological leadership

The solution fits perfectly with Dovy's positioning as an innovative manufacturer committed to technological progress without compromising on quality and reliability. It is tangible proof of their strategy to combine craftsmanship and automation.

Thanks to Dovy's internal expertise and clear vision, it was possible to work efficiently on a solution. Close collaboration with Dovy's internal experts gave Vintecc everything it needed to deliver fast, high-quality work within Dovy's context of continuous innovation and craftsmanship. 

With this robot-controlled, intelligent bin picking solution, Dovy is once again setting the tone: a harmonious blend of advanced automation and in-depth professional knowledge. In this way, they are building a production process that is not only more efficient, but also remains true to the DNA of Belgian precision and customisation. Fully prepared for the challenges of tomorrow.